built-in rollerbed system

System Safety
Types of rollers
Top plates
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The rollers can be raised or lowered by a single operator using either a pendant control or a control box fitted to the vehicle. Sections of the Built-in rollertrack can be operated individually to have complete and safe control over your load.

The specific type of rollers, how many lanes of rollers and how many rollers that will be right for your use-case will depend factors such as: how heavy the load is, what type of load the trailer is carrying and the type of trailer. Whatever your operation, we have a solution to lighten your load. Keep reading to find yours today. 

Carry on reading to find out more about our customisable rollers and top plates. 

Our modular rollerbed system comes complete with four integrated pallet stops, as standard. The pallet stops work as a measure, preventing cargo from rolling out of the trailer.

Our rollerbed systems are equipped with an Autodown safety feature as standard. In the scenario that a section of the rollerbed isn't lowered before the vehicle sets off, the autodown feature will lower any raised rollers to prevent the cargo from being 'live' whilst in transit. This works because of an electric valve that is connected to the vehicle's brake pedal that sends an electronic pulse to the control box and activates the exhaust valve.

The MK4-type single rollertrack module, featuring a robust 50mm-wide roller, plays a pivotal role in ensuring optimal support for pallets during the loading and unloading process. The 50mm-wide roller not only provides a stable and secure surface for pallets but also ensures that the weight distribution is evenly maintained. This feature is especially crucial in preventing any potential damage or distortion to the pallets during transportation. With an unwavering commitment to efficiency and safety, the MK4-type rollertrack module exemplifies the brand's dedication to delivering innovative and reliable solutions for the diverse needs of the logistics industry. This roller design can be paired with either the heavy-duty top plate or the quick release top plate to ensure the best solution for your specific needs.

The MK21 twin roller track is the ideal solution for loading and unloading air cargo as it offers the greatest support with its twin rollers. This roller design can be paired with the heavy-duty top plate, quick release top plate or the limited debris top plate to ensure the best solution for your specific needs.

For rugged operations where forklifts need to be operational inside the vehicle, our 5mm heavy-duty top plate design is the perfect solution. Engineered to withstand challenging logistics environments, this option ensures durability and longevity. It is tailored for operations that demand robust performance in loading and unloading processes.

Experience a 30% reduction in debris such as pallet shredding with our limited top plate roller opening. This not only minimises maintenance needs but also ensures that your system stays fully operational. The innovative design focuses on preventing pallet-related issues, making it an ideal choice for those looking to streamline operations and minimise downtime.

Product and vehicle damage are very real concerns when it comes to loading and unloading. Using a built-in rollerbed system reduces the opportunity for a forklift to damage the inside of your trailer. Additionally, as cargo can be safely rolled into the trailer without using a forklift this reduces the opportunity for loads to be pierced by forklift forks and damage the load. 

By implementing a built-in rollerbed system the time saved compared to traditional loading and unloading processes is phenomenal. Where in the past you would have to wait for a forklift to enter or drive to the side of a vehicle and back to the loading bay, you can simply roll cargo in and out effortlessly. This in turn reduces HGV (heavy goods vehicle) driver wait times, truly increasing your logistics operational efficiency. 

Our built-in roller bed solution reduces the need for a forklift during loading and unloading operations of a trailer which not only means less energy used, but you will also see a reduction in Co² emissions. Additionally, your company made finds itself needing to use less vehicles to achieve its goals due to the time saved during loading and unloading. 

If you’re looking for the right manual loading solution for your business and warehouse, download a copy of our free Manual Loading Solutions brochure. 

From benefits to best practice, discover how to lighten the load with one of our Rollertrack Loading Systems, Powered Cargo Rollers Systems, Container Loading Systems and Container Lifting Systems and many more...

Before our innovative solutions reach the market, they undergo rigorous testing procedures, where they are subjected to a predetermined number of cycles. This meticulous testing process ensures that the rollerbed systems can withstand the demanding conditions of real-world logistics environments.

The predetermined number of cycles is a crucial aspect of the testing phase, as it simulates the repeated loading and unloading scenarios that our built-in roller bed will encounter in daily operations. 

By subjecting the built-in rollerbed system to a predetermined cycle count, we go above and beyond industry standards to ensure that its products exceed expectations. This commitment to quality testing instils confidence in customers, as they can rely on these rollerbed systems to consistently perform under the demanding conditions of logistics operations.

We have established ourselves as the market leader for built-in rollerbed solutions over out 60+ years of manufacturing logistics solutions, setting a benchmark for innovation, efficiency, and reliability. Our unwavering to providing cutting-edge technology and tailored solutions has propelled us to the forefront of the industry.

Efficiency and reliability are at the core ofollerbed solutions. The integrated design seamlessly incorporates our built-in roller bed into various transportation systems, optimising the loading and unloading processes. This results in significant time savings and increased productivity for businesses across diverse industries. The streamlined operations facilitated by our built-in rollerbed solutions contribute to cost reductions and enhance overall supply chain efficiency.

As part of our continued efforts to prolong the longevity of our loading systems, we've put together this spare parts section where you'll be able to find replacement parts and spare parts for all your favourite Joloda Hydraroll systems.