introducing LoadMatic Lite...


The only automated system that can automate loading for standard, non-modified trucks and trailers with a low upfront cost. 

LoadMatic Lite is a versatile, entry-level Automated Truck Loading System, ideal for manufacturers and distribution centres looking to increase their daily load volume beyond what’s achievable with manual forklift operations - all without major site changes or fleet modifications. 

These businesses often deliver loads directly to warehouses or shops where forklifts are used for manual unloading. It is specifically designed to help meet higher throughput demands by improving the speed and efficiency of the loading process within manufacturing plants or main distribution centres.

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watch it in action

Check out the LoadMatic Lite in action, automatically loading palletised goods safely, with the touch of a button.

This automatic trailer loading system is capable of loading full trailer loads in just 6 minutes with one-shot loading, significantly reducing trailer turnaround times. This enables businesses to load more trucks per day.

LoadMatic Lite is the ideal entry-level solution for automated loading, as it requires little to no changes to existing infrastructure, minimising downtime. Read on to explore the many benefits LoadMatic Lite has to offer...

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increased speed and efficiency

Automated loading systems enable businesses to move goods faster, increase throughput, and optimise every stage of the loading operation. By streamlining workflows, companies can reduce turnaround times, maximise dock efficiency, and keep up with growing demand.

Below, we explore how automation enhances speed and efficiency in trailer loading.

Load Preparing

Faster Loading Times

LoadMatic Lite can handle loads of any size, including full trailer loads. It can fully load a trailer in as little as six minutes with one-shot loading. This dramatic reduction in loading time minimises trailer turnaround times and ensures that docks remain free for the next load.

With quicker load cycles, businesses can optimise fleet schedules and reduce costly downtime, ensuring a seamless and uninterrupted workflow.

Load Pushing In

Improved Throughput

By automating the loading process, LoadMatic Lite increases the number of trucks that can be loaded per day, significantly boosting logistics capacity. The system ensures a consistent and repeatable loading process, reducing variables caused by manual handling.

As a result, businesses can meet greater customer demands with confidence, while maintaining reliable operations, even during peak periods.

Trailer Being Loaded (2)

Reduced Handling

LoadMatic Lite minimises unnecessary handling by eliminating the need for forklifts and manual adjustments, leading to a more efficient loading process. This reduction in double or triple handling not only saves time but also lowers the risk of loading errors and product misalignment.

By ensuring each load is placed precisely and securely, the system enhances safety, reduces damage to goods, and improves overall warehouse efficiency.


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automated loading in your industry

LoadMatic Lite can load both palletised and palletless goods such as petrochemicals, fertilisers, and cement products in bags, either with or without slipsheets.

Beverage

Fast Moving Consumer Goods (FMCG)

Mining

Petrochemical Loading Solutions

The Benefits Of Automated Loading Systems 02 03

COMPLETE GUIDE

the benefits of automated loading systems

Working with an automated loading system brings with it many advantages for your business. It gives you an opportunity to increase efficiency, enhance worker safety, make room for flexibility and add savings. 

There are a variety of reasons why it is of benefit to rationalise as to whether the investment and The Benefits of Automated Loading Systems are worthwhile for so many businesses. Automated loading systems also have a longer lifespan, which provides your business with a higher return on investment. We’ve drawn on some of our most popular benefits here…


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Eliminate Product Damage Loadmatic Lite 2

cost savings and ROI

LoadMatic Lite delivers tangible cost savings and a strong return on investment (ROI). By reducing labour dependencyminimising operational expenses, and enhancing overall loading precision, LoadMatic Lite helps businesses streamline their logistics while significantly cutting costs.

Below, we break down the key financial benefits of the system and how it contributes to long-term profitability.

Single Empty Dock

Reduced Labour Costs

By automating the loading process, LoadMatic Lite decreases reliance on manual labour, leading to substantial savings in staffing costs. With fewer workers needed for repetitive loading tasks, businesses can reallocate their workforce to higher-value activities

Additionally, reducing the need for manual labour helps lower expenses related to overtime, employee training, and workforce turnover, making operations more cost-effective and resilient.

First Part Of Load Prepared

Lower Operational Costs

LoadMatic Lite optimises the trailer loading process by reducing forklift usage, fuel consumption, and energy costs. By eliminating unnecessary material handling movements, businesses can extend the lifespan of forklifts and other equipment, reducing maintenance and replacement expenses.

The system also decreases truck idling times by enabling faster, more efficient loading, leading to fuel savings and lower emissions. This combination of benefits helps businesses lower their overall operational costs while promoting a more sustainable logistics strategy.

Load Alignment With Trailer

Minimise Product Damage

With LoadMatic Lite, automated precision ensures that pallets are loaded gently and accurately, significantly reducing the risk of product damage. Manual loading can lead to misaligned pallets, improper stacking, or sudden impacts that compromise product integrity.

In contrast, LoadMatic Lite provides a controlled and consistent loading process, preventing unnecessary damage and reducing costs associated with product loss, rework, and customer claims. This reliability enhances supply chain efficiency and strengthens customer satisfaction.

Full Trailer Load About To Be Pushed Fully In 1

Clear Return On Investment (ROI)

The financial benefits of LoadMatic Lite are quickly realised through a short payback period and long-term cost savings. By accelerating loading times, increasing throughput, and eliminating inefficiencies and product damage, businesses can achieve a rapid return on investment.

The system’s ability to improve operational efficiency also enables businesses to scale their logistics capabilities without significant increases in labour or infrastructure costs. These improvements drive profitability while ensuring a more adaptable and future-proof logistics operation.


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benefits of LoadMatic Lite

Automating your product loading reduces the chance of accidents or damage.

Multiple Industries

Streamline your supply chain

With LoadMatic Lite, you get reliable loading slot times in advance and can load full trailers in 6 minutes. Rapid live loading of standard trailers improves your outbound material flow.

Joloda Icon Safety

Improve work safety

When load handling involves manual work, there is a high risk to safety in each step. When you automate the process, you reduce that risk.

Joloda Icon Reduced Cost

Save on machinery investment and maintenance

LoadMatic Lite significantly reduces your fixed asset costs, replacing a fleet of forklifts with one loading machine.

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Boost eco-efficiency

LoadMatic Lite generates additional savings by reducing energy consumption. It runs on electricity, eliminating harmful emissions.

Partner Icon

Save on labour and handling

Automation eliminates unnecessary work in load handling. Instead of a team of lift truck operators, one operator can run several LoadMatic Lite docks.

Joloda Icon Product Damage

Prevent handling damage

Eliminate damage to your products or vehicles during the loading process. A reliable automatic loading solution keeps your products intact and your end customers satisfied.

Loadmatic Lite Automation

improved safety

Safety is a top priority in any warehouse or logistics operation, and LoadMatic Lite is designed to minimise risks while enhancing overall workplace safety. By reducing manual handling, optimising truck movements, and incorporating advanced safety features, LoadMatic Lite helps businesses create a safer, more controlled working environment.

Below, we explore the key safety benefits of LoadMatic Lite and how it contributes to a more secure logistics operation.

Triple Dock With Load

Minimised Forklift Risks

Forklift-related accidents are a major concern in warehouse environments, often leading to serious injuries and operational disruptions. LoadMatic Lite significantly reduces the reliance on forklifts during the loading process, minimising the risk of collisions, tipping incidents, and pedestrian accidents.

By automating trailer loading, businesses can create a safer work environment with fewer opportunities for human error and unexpected hazards.

FLT Preparing Load

Safer Work Environment

Manual loading often requires workers to operate in hazardous areas where they are exposed to risks such as heavy lifting, repetitive strain injuries, and slip-and-fall accidents. LoadMatic Lite removes workers from these high-risk tasks by automating the loading process, reducing physical strain and improving overall workplace safety.

With fewer manual interactions required, businesses can lower injury rates and enhance employee well-being.

Trailer Load With Safety Curtain

Enhanced Safety Features

LoadMatic Lite is equipped with built-in safety measures, including fencing and light curtains, to restrict personnel access to the loading bay during operation. These features help prevent accidents by ensuring that only authorised personnel enter the area when necessary.

By creating a controlled loading zone, LoadMatic Lite enhances compliance with safety regulations and significantly reduces the likelihood of workplace injuries.

Trailer Alignment With Dock

Reduced Truck Movements

Unnecessary truck movements within a loading bay can increase the risk of accidents, especially in busy warehouse environments. LoadMatic Lite optimises truck placement by automating the loading process, reducing the need for frequent repositioning and movement.

This controlled approach minimises potential collisions, enhances traffic flow within the warehouse, and contributes to a safer, more organised loading dock.


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our other solutions

Automated Trailer Loading Solutions

One-Shot Loading

Warehouse Loading Solutions

Van Loading Solutions

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easy integration

Adopting automation shouldn’t require a complete overhaul of your infrastructure. LoadMatic Lite is designed for effortless integration, ensuring businesses can automate their loading process with minimal disruption. With its compatibility with standard trucks, broad pallet handling capabilities, and adaptability to various facilities, LoadMatic Lite offers a flexible and cost-effective solution for streamlining logistics operations.

Below, we explore how LoadMatic Lite simplifies implementation while maximising efficiency.

Load Forming From Side & Rear

Minimal Dock Modifications

Unlike many automated loading systems that require extensive changes to loading docks, LoadMatic Lite is designed to integrate seamlessly with existing infrastructure. It requires little to no modifications, allowing businesses to automate their loading process without costly construction work or operational downtime.

This low-impact installation makes it a practical choice for companies looking to improve efficiency without major facility disruptions.

Any Type Of Trailer

Compatibility with Standard Trucks

LoadMatic Lite operates with standard, non-modified trucks and trailers, eliminating the need for a specialised fleet. This compatibility ensures that businesses can continue working with their existing transportation partners without incurring additional costs for fleet modifications.

By offering a solution that works with industry-standard vehicles, LoadMatic Lite provides greater flexibility and a smoother transition to automation.

Versatile Applications

Wide Pallet Compatibility

Not all pallets are the same, and LoadMatic Lite is designed to handle a variety of pallet types and complex load patterns with ease. Whether dealing with different pallet sizes, or unique stacking configurations, LoadMatic Lite adapts to diverse operational needs.

This versatility makes it a reliable solution for businesses handling a wide range of goods, ensuring a consistent and efficient loading process across different industries.

Pallet Types

Adaptable for Any Site

Whether implementing automation in a newly constructed facility (greenfield) or upgrading an existing warehouse (brownfield), LoadMatic Lite is engineered for flexibility. It meets both internal and external site requirements, allowing businesses to enhance their logistics operations regardless of their infrastructure setup.

Its adaptable design ensures a future-proof solution that can grow with the evolving needs of any warehouse or distribution center.


Seamlessly Transition Into Automation
Shuttle Run Article Block

the shuttle run

transforming logistics with automated loading systems

In the busy world of logistics, operating a shuttle run to move goods safely and efficiently is a critical component of logistics operations for businesses.

In this article we explore the pros and cons of operating with a shuttle run, how an automated trailer loading system (ATLS) can improve your logistics operations and the benefits of doing so.

We also discuss the key differences between modified and unmodified trailer solutions so you can determine which is right for your business.


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Sustainability Loadmatic Lite 2

sustainability

Sustainability is a growing priority for businesses looking to reduce their environmental impact while improving operational efficiency. LoadMatic Lite supports greener logistics by cutting carbon emissions, reducing energy consumption, and minimising forklift use. With a focus on optimised loading, LoadMatic Lite helps businesses achieve their sustainability goals while maintaining high-performance standards

Below, we explore how LoadMatic Lite contributes to a more environmentally friendly and efficient supply chain.

Height Adjustment

Reduced Carbon Emissions

One of the biggest contributors to CO₂ emissions in logistics is truck idling during the loading process. LoadMatic Lite drastically reduces loading times, cutting down on unnecessary idling and lowering fuel consumption.

By keeping trucks moving efficiently, businesses can significantly decrease their carbon footprint while also reducing fuel costs.

Load Preparation With AGV And Forklift

Energy Efficiency

Traditional loading processes can be energy-intensive, requiring multiple forklifts, conveyors, and other equipment that consume significant amounts of power. LoadMatic Lite streamlines the loading process, reducing the overall energy required for operations.

By minimising equipment usage and optimising workflows, businesses can lower energy consumption and move closer to their sustainability targets.

Small Footprint With Minimal Dock Modification

Indoor Loading Capability

LoadMatic Lite allows for fully automated indoor loading, reducing exposure to external environmental factors such as extreme temperatures, wind, or rain. This capability helps maintain consistent working conditions while reducing the need for additional climate control measures in warehouses.

By keeping operations indoors, businesses can protect goods, improve workplace safety, and further enhance energy efficiency.

Load From Side With FLT

Reduced Forklift Travel Distance

LoadMatic Lite reduces forklift travel distance by approximately 1.3km per load, significantly cutting down on fuel and energy consumption.

This reduction not only improves efficiency but also extends the lifespan of forklifts, reducing maintenance costs and the environmental impact of equipment usage.


Achieve Your Sustainability Goals
The Benefits Of Sustainable Logistics Article Block

Sustainable Logistics

the benefits of sustainable logistics

Automated loading systems can significantly reduce the amount of Coyour business generates. By automating and streamlining your business's logistics operations with the use of our automated loading systems, we can help you to reduce your own emissions and operate in an eco-friendlier way.

Our automated loading solutions, which are handy when you're dealing with lots of pallets, lighten the load by removing the need for forklift trucks. At the same time, they lower your emissions by eliminating this need; and, depending on how you power your forklift trucks, this reduces your own fuel consumption (and costs). Automation also reduces product damage, which translates into less waste. Learn more about The Benefits of Sustainable Logistics.


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speak to the experts

Contact us today for a consultation session with a member of our Systems team.

During the consultation, a Joloda Hydraroll Group Systems Expert will speak with you about your business' current logistics operations, plans and goals. 

We have over 60+ years of experience providing cutting-edge technological solutions to the logistics industry and have helped countless companies around the world lighten their load.  


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Automated Loading Systems Typical Business Case Examples 01

return on investment

typical business case example

In the scenario that a business produces and ships a high number of pallets each day, we’ve put together an automated loading system typical business case example to help explain the benefits and how an ROI can be achieved with the investment of an automated loading system.

If a business is running a shuttle run from a factory to a warehouse and back again, they’ll benefit from an automated loading system with fewer people, trucks and forklifts.


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our other automated loading systems

LoadMatic

Learn More

LoadPlate

Learn More

LoadBuffering

Learn More

Moving Floor

Learn More

Trailerskate

Learn More

Slipchain

Learn More
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