what is a build station?

The Build Station is a versatile, heavy-duty system for efficient assembly and handling of pallets, unit load devices (ULDs) and other large cargo items. These stations provide a stable, ergonomic platform for operators to build, maintain or load items in a controlled, secure manner.

With customisable lengths of 10 and 20 ft, Build Stations are engineered to meet the specific air cargo handling needs. Built with robust materials, the stations make your workflow more efficient and ensure operator safety and comfort during heavy-duty tasks.

Build Stations, installed in pits, raise and lower cargo pallets above and below floor level. When built, aircraft pallets can be over two metres tall. The ability to lower pallets below floor level enables staff to build and break pallets easily. Everything is housed inside the pit, including the control panel and hydraulic power pack.

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why choose a build station?

Choosing the Build Station offers several key benefits that can improve your operations:

  • Increased efficiency: Streamlines the process of building or assembling cargo items, reducing downtime and improving throughput.
  • Ergonomic design: Helps operators work at an ideal height, minimising strain and reducing the risk of injury.
  • Robust construction: Built to withstand daily heavy-duty use, offering long-term durability.
  • Versatility: Suitable for multiple tasks from assembly to maintenance, and adaptable to varying load requirements.
  • Improved safety: With integrated safety features, operators can work securely and efficiently
  • Customisable: Available in different lengths (10 ft & 20 ft) to accommodate specific operational needs.

Build Stations simplify operations, making it easier to handle large, bulky items, increase productivity and improve worker safety all at the same time.


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who should use a build station?

The Build Station is perfect for industries that require efficient, ergonomic assembly and handling of large cargo or equipment, including:

  • Airports and airlines: For building and maintaining ULDs.
  • Warehousing and distribution centres: For streamlining assembly and palletising operations.
  • Logistics and freight handling: Facilitating the assembly and loading of large cargo
  • Manufacturing plants: Where assembly and disassembly of heavy components or units are necessary.

If your business involves heavy-duty pallet assembly, cargo handling or equipment maintenance, the Build Station is ideal for improving operational efficiency.


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features of a build station

  • Powered Roller Transfer Deck: Ensures effortless cargo movement with minimal manual intervention.
  • Hydraulic Scissor Lift: To raise and lower the build station above or below floor level.
  • Heavy-Duty Construction: Ensures reliability and long-lasting performance in demanding environments.
  • Ergonomic Platform: Designed to help operators work at an optimal height, reducing physical strain.
  • Customisable Length: Available in 10 ft and 20 ft options to suit various operational setups.
  • Stable and Secure: Provides a safe working environment for assembly and handling tasks.
  • Operator-Friendly Design: Easy access to cargo for a more comfortable, efficient assembly.
  • Durable Materials: Built with high-quality materials for maximum strength and longevity.
  • Built-In Safety Features: Includes a protection skirt to remove the shear point when equipment is raised above floor level

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case studies

Joloda Hydraroll help air cargo operators maximise handling efficiencies

Find out Joloda Hydraroll helped an air cargo operator maximise their cargo handling efficiencies, whilst also improving safety in their new warehouse.

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What truly makes us great is our fantastic product assortment supported by the best partners worldwide. We have an experienced network of 30+ distributors that also support an aftersales network, which is key, especially for automatic loading and unloading. 

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During the consultation, a Joloda Hydraroll Group Air Cargo Expert will discuss your current cargo handling operations, challenges, and goals to help you find the best solution.

We have over 60+ years of experience providing cutting-edge technological solutions to the logistics industry and have helped countless companies around the world streamline their operations.  


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