The logistics industry is facing unprecedented challenges. From endemic staff shortages to escalating stakeholder environmental demands, businesses must innovate to bounce back. And yet, highly paid lorry drivers are still compelled to wait for hours at loading bays while warehouse operatives manually load and unload goods. Additionally, accidents are routine – with an average of 13 fatalities and 26,000 non-fatal injuries per year within the UK transportation and storage industry.

The working experience has to improve – and that can only be achieved by using automated solutions to minimise both delays and danger.

Automated loading eradicates driver delays and maximises drive time. It can minimise warehouse operatives’ manual labour and reliance on forklift trucks, radically improving safety. The process is faster and more efficient, allowing warehouse operatives to be relocated to safer, more enjoyable and potentially better-paid areas of the operation.

At the same time, emissions are reduced. With more certainty about delivery timelines, businesses can explore further optimisation, automation and collaboration to meet environmental goals.

This article will explain how automating the loading process delivers a rapid Return on Investment (ROI) and future-proofs the business against continuing staff shortages and rising environmental expectations.

Book a FREE Loading Assessment

Learn how to make the loading process safer and more efficient with a no-obligation assessment...

BOOK NOW
Order fulfilment employees having training on process improvements and operational KPIs to reduce the cost of goods sold

value people

In a world of logistics and automation, it almost seems counterintuitive to suggest people are a company’s key asset. But, right now, with endemic staff shortages, that is the case.

Around 90% of UK logistics companies have been affected by the HGV driver crisis, according to recent research. Furthermore, the UK Warehousing Association has found that warehouses in Britain are paying up to 30% more to recruit staff.

In a fiercely competitive jobs market, improving pay is just one part of effective staff retention. Safety and job satisfaction are also important considerations. Who wants to work in a cold, wet and potentially dangerous unloading bay? Or sit for hours in a desolate warehouse car park waiting for a chance to load or unload?

As the industry moves at pace towards the warehouse or factory of the future, companies need to innovate and make more effective use of scarce resources, including both people and space. The bonus is that better utilisation of resources will improve efficiency and productivity – meeting increased demands, while also reducing the carbon footprint.

Tablet device with graphs displaying operational efficiency metric used for bench-marking and measuring operational efficiency

maximise resources

Improving the day-to-day effectiveness of lorry drivers must be a priority for any logistics business. There is no justification for leaving this scarce resource twiddling their thumbs for hours outside depots and warehouses waiting for unloading or loading slots.

Yet for the vast majority of drivers, this is the routine experience. In addition to the 35 and 45 minutes it takes on average to load or unload a trailer, drivers often have to wait significantly longer for their turn at the loading bay.

For warehouse operatives, the experience is a little better. Manually unloading and loading lorries is extremely physically demanding, in many cases relying on winches and ropes to move heavy and dangerous items on and off trucks. There is a huge reliance on stackers and forklift trucks – another area of expertise suffering a significant shortage. This also creates additional safety risks: forklift-related accidents account for 78 work-related deaths each year, with 36% of these being pedestrians. 

In addition, 1,300 UK employees are hospitalised each year with serious injuries following forklift accidents, and that number is rising. That's five UK workers each workday suffering debilitating and life-changing injuries, including complex fractures, dislocations, deglovings and amputations.

Forklifts also add considerably to warehouse noise as trucks crisscross the space, from inbound to outbound bays, with reversing alarms adding to the overall din already created by conveyors and production lines.  

As highlighted by the Occupational Safety and Health Administration (OSHA), if companies implemented more stringent training policies, it is estimated that 70% of forklift accidents could be prevented. Yet one simple change – automating the loading and unloading process – completely transforms the experience for all employees, in trucks, forklifts and on the warehouse floor.

Trailerskate (6)

improve efficiency

Automated loading solutions are faster and more efficient – achieving in two or three minutes what typically takes over 30 minutes manually. They also require far fewer people, including forklift and truck drivers, as well as warehouse staff.

Automating this part of the logistics process minimises the risk of both accident and product damage, which makes it far safer for employees to unload heavy and dangerous loads – such as lithium-ion batteries and nuclear waste. Damage is also avoided because products are not left outside in the rain during the loading or unloading process, or impaired as they’re manoeuvred in and out of the trailer by stacker or forklift.

With an automated loading solution, fewer forklift trucks are required, reducing costs, minimising the risk of accidents and cutting noise levels. Forklifts, despite their increasing shift to battery power, also have a significant carbon footprint. Cutting numbers improves a business’s environmental standing and frees up valuable space that is no longer required for storage or battery charging. In turn, businesses can increase output by reducing the storage space in the loading dock area. Staff can also be reallocated to other areas of the business – such as picking and packing – where the job is both better paid and more enjoyable, while also adding business value.

For lorry drivers, automated loading completely transforms the experience. Waiting is eradicated – with driver wait time reduced by 85%. For drivers, this improves the day-to-day experience. It ensures more time on the road and reduces the uncertainty and stress associated with meeting delivery deadlines within restricted hours.

Truck on Road

environmental performance

Improving the efficiency of loading and unloading delivers the certainty required to drive forward additional improvements. These are efficiencies that will not only reduce costs but also support companies’ sustainability goals. With trusted time slots for drivers, there is no need to build in contingency and no need for extra trailers to cover idle time. This enables further optimisation of the logistics process, building on the progress already made through scheduling and routing systems to maximise delivery performance.

With confidence in the speed of loading and unloading turnaround, businesses can embrace new models. For example, they can collaborate with competitors to share journeys, reduce the number of trucks on the road and minimise empty miles.

Achieving this incremental improvement in logistics efficiency on top of the reduction in forklifts – both in and out of use – as well as cutting the emissions generated by drivers waiting in their trucks will provide a significant boost to any company’s environmental performance.

Moving Floor

looking toward the future of sustainable logistics

UK job vacancies rose to a record 1.3 million at the beginning of 2022 – and companies need to be truly innovative to recruit and retain a skilled workforce. Jobs need to be safer and more enjoyable, not just better paid.

Automating the loading process is a vital step in enabling the next stage of automation. It delivers a rapid ROI through improved efficiency and reduced costs. It also future-proofs the business, especially against environmental regulation, by providing a platform for wider supply chain collaboration to minimise empty miles. Critically, loading automation makes the warehouse a better place to work for employees – and that is priceless.

Warehouse Staff Assessment

we offer free loading assessments

Wondering if a loading solution is right for your warehouse, factory, or business?

We'll call to arrange a convenient time and date to visit your site. We'll analyse your logistics operations, assessing how goods/pallets are loaded and unloaded. Our design experts will work out how best to safely, efficiently and transport loads from the end of production lines into trailers. Next, we'll design you a comprehensive loading solution that can streamline your logistics processes and send this you to via email.

We'll do all this to ensure we fully understand your product loading and unloading requirements and help lighten your load!

Request your FREE, no-obligation loading operations site assessment today!


Book Now

why choose us?

60 Years' Experience

CELEBRATING OVER 60 YEARS' EXPERIENCE

Multiple Industries

EXPERTS ACROSS MULTIPLE INDUSTRIES

Fully Accredited

FULLY ACCREDITED WITH SAFE CONTRACTOR, ISO AND MORE

High Quality Design

HIGH-QUALITY DESIGN, INSTALLATION AND MAINTENANCE

The Joloda Hydraroll Group

about us

We're the global leaders for loading and unloading solutions for transport companies, system integrators and large blue-chip organisations who need to find efficiencies in moving products from production and manufacturing onto transportation.

Through skate and pneumatic roller technology, we take the strain out of warehousing and logistics making loading/unloading more efficient by using mechanical and automated loading systems that are safe, and cost-effective.

No problem is too great, we want to bring ease, efficiency and safety to the movement of goods.


Find Out More
Global Icon 01

WE'RE INTERNATIONAL

world leaders in loading solutions

We've partnered up with over 30 global distributors to offer a helping hand to have experts in local standards. This is precisely why around the world, we’re known as the number one for loading and unloading solutions. 

Learn more about our global distributor network here.


Learn More
800Px MK21 Module

spare parts

As part of our continued efforts to prolong the longevity of our loading systems, we've put together this spare parts section where you'll be able to find replacement parts and spare parts for all your favourite Joloda Hydraroll systems.


Spare Parts
NEWS LETTER Iconartboard 1 NEWS LETTER Iconartboard 1

sign up to our newsletter

Subscribe to our newsletter to have the latest industry news and updates delivered straight to your inbox.  

Sign up now

catch up with our latest news...

want help lightening your load?

Let's Chat