These days, the industry knows the container as the backbone of global logistics. Although already invented back in the 1930s, the container found its standardisation as the global loading unit only after World War 2, in the 1950s, due to the rapid growth of world trade. 

However, as the volumes of trade goods continue to increase year after year, the demand for containers and container space on ships and trains is also likely to increase. In fact, most industries now rely on at least one container for overseas transportation of goods or for transportation far inland.

The increasing demand for containers has triggered a rise in the expansion of existing ports and the development of new ports. That’s why we’re on hand to partner with those who need to load and handle containers with our loading solutions.

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container loading recommendations and best practices

Containers are heavy, bulky loads, and you must take care when you load them, which is why we suggest certain best practices. Doing so will help you conduct your shipping container loading operations much more safely.

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Inspect the container

Before you load anything into a container, you should inspect it. If it’s not in good condition, you could be exposing yourself to loss of cargo, and to damaged goods and claims. It’s up to you to make sure the container is suitable for holding the goods while they’re in transportation. Reject any container that could leak, poses a safety hazard or has any defects that could endanger the cargo.

 

You should inspect both the outside and the inside of the container. For inspection of the outside, check that:

  • there are no dents, bulges or damage to the walls of the container;
  • the roof has no holes or cracks in it;
  • the doors close tightly and are watertight;
  • the lock rods close and lock correctly;
  • the container has slots for the seals, and you can use these slots;
  • you’ve removed any placards and markings for previous hazardous cargo, precautions or destinations.
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On the inside, check that:

  • The container is clean, dry and there are no strange smells or stains.
  • The floorboard isn’t broken and doesn’t have any cracks in it.
  • There are no nails or other protruding elements that could damage the cargo;
  • No light is coming in through the walls or the ceiling and there are no fractured welds. If it does, there are holes. Check with a hose if you’re not sure.
  • The cargo is fitted with plenty of restraint devices and these are in good condition.

 

Are you transporting your cargo in a refrigerated container (also known as a ‘reefer’)? Check the following:

  • motors and compressors are operating well and are performing as they should;
  • motors and compressors have adequate supply of oil and any necessary fuels;
  • there are no leaks in the valves or piping, and that they have tight fittings;
  • electrical wiring is clean and free of corrosion;
  • electrical switches operate correctly.
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packing and loading

As the shipper, you’re responsible for packing and loading goods in a way that allows them to make it to their destination in the right condition. Following correct loading practices will help you to fulfil these responsibilities and achieve this. Incorrect packing and loading can catch the eye of customs on the x-rays, which can derail your schedule if they decide to investigate what you’re transporting and whether it’s illegal.

Ideally, you want to pack the container to capacity; this isn’t always possible, however. Sometimes, you’ll need to pack padding or dunnage between cargo items so that they don’t suffer any damage during transit. If you’re wrapping cargo in dunnage, measure the volume when wrapped so you can calculate accurately before loading the number of items you can carry.

When packing the container, there are several best practices you should follow:

Plan for easy unloading

It’s always best to plan for container unloading and how you’re going to unload the items. The items you’re unloading first should go into the container last; leave enough room at the top for any items you’ll be moving with a forklift (which might not be necessary with our technology). Use partitions, dividers or paper or plastic sheets to divide the cargo if you’re sending it to more than one recipient. 

To protect cargo, fill empty spaces with dunnage and avoid jamming any cargo in the door of the container. Place a partition to protect the container doors and prevent any cargo from falling out when you open them.

It’s always best to plan for container unloading and how you’re going to unload the items. The items you’re unloading first should go into the container last; leave enough room at the top for any items you’ll be moving with a forklift (which might not be necessary with our technology). Use partitions, dividers or paper or plastic sheets to divide the cargo if you’re sending it to more than one recipient. 

To protect cargo, fill empty spaces with dunnage and avoid jamming any cargo in the door of the container. Place a partition to protect the container doors and prevent any cargo from falling out when you open them.

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Distribute the weight evenly

Spread the weight evenly across the floor of the container, and avoid placing all the heavy items in just one corner. When stacking, ensure cargo tier levels are equal, and stack all boxes or crates of uniform size on top of each other.

If items are heavy, box them, crate them or skid them. Use cradles of skids to spread the weight of machinery or heavy items out evenly. You can separate boxes, crates etc of different weights or sizes by using a partition or divider.

 

Make use of the space

Use all the space from wall to wall of the container, and fill any empty spaces with dunnage to protect the cargo. If there are any empty spaces at the top, sides or ends, fill them with partitions.

Cargo often shifts during transit, which can lead to goods suffering damage or breaking. Avoid stacking it all in the back half of the container. Block, brace or tie down cargo to stop it from moving in any direction. To stop any leakage, cover any cargo adjacent to doors with a waterproof sheet.

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Don’t mix incompatible cargo

Some cargo can be problematic when mixed with other types of cargo, so take precautions to avoid mixing them.

If cargo is susceptible to water damage or tainting, keep it away from any cargo that gives off moisture or an odour. Load any cargo that has the potential to leak or spill at the bottom, and separate liquid cargo from your other cargo. Of course, keep chemicals away from food.

Cargo can easily crush during shipping. Load heavy items at the bottom, and place dunnage between items to prevent crushing or other types of damage. If any cargo has sharp projections or odd shapes, box them, crate them or pad them so they can’t damage the other goods in the container.

Containers

Observe health and safety practices

If you have to transport combustibles; explosives; flammable liquids or solids; materials that are radioactive, magnetised, gaseous or corrosive; poisons; oxidisers; alkalis; or etiological materials (i.e. that can cause disease or illness); check the rules and regulations with your carrier around these.

Confirm, too, with the carrier that the hazardous materials placard will comply with the en-route and/or destination country regulations. Make a record of the nature of all the cargo on the shipping documents and attach a ‘Hazardous Material’ property label to the container.

 

Close the container

The last step, before you pick up the container, is securing the shipment. Close all the doors. Affix the locks and seals. Check you’ve engaged all the locking lugs. Enter all the seal numbers on the shipping documents. Make sure you’ve applied all the hazardous material labels and container placards.

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automate the loading of cargo in ports

  • Loading 40ft container in 5 minutes
  • Suitable for 20ft / 40ft / 45ft and 53ft containers
  • Suited for palletized or palletless products
  • Applicable for standard, non-modified trucks, trailers or containers
  • Integrates seamlessly with any outgoing material streams, like production lines or automated warehouses
  • No need for alterations to the cargo space or substructures beneath the cargo

boosting your operation with Joloda Hydraroll’s container loading system

With its specific loading technology for port loading, container lifting, loading and unloading, we’ve played a global leading role in this industry for over 40 years.

We offer you an ideal container loading system that allows you to load and unload containers from trucks in minutes. In addition, thanks to our container loading machine, you can load heavy goods into standard containers, eliminating the need for an expensive open-top container.

Overall, our container loading system gives crews greater control over the placement of palletised and un-palletised cargo going into containers. It works for pieces of machinery, air cargo containers, drums, coils and other sizable products, filling a container with up to 28 tonnes of pre-assembled loads in just 15 minutes.

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why use Joloda Hydraroll Group's container loading systems?

Health and safety must take priority in any kind of loading operation, no matter how speedily you wish to operate. You’ll be able to load and unload your containers not only much more quickly, but also much more safely. Here are some further benefits of implementing one of our systems:

  • you can limit the use of forklifts and reduce the cost of their upkeep;
  • you can make solo employee operations possible;
  • you can increase truck and container turnaround rates;
  • and you can increase efficiency while keeping operational costs at a minimum.

If you’d like to bolster your operations with a safe and secure container loading or lifting system, let's chat and we’ll advise you further on how to implement the system and get the most out of it.

 


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Container Lifting

container lifting system

If you need to lift heavy goods into a container at ground level, our container lifting system is ideal for you. The hydraulic system is specially designed to lift sea containers from the ground to the chassis, or vice versa. Using this system, you can lift up to 35 tonnes in weight.

The container system is a good alternative to investing in a heavy-duty forklift truck, is perfect for remote sites and is suitable for low to mid-range container handling. You can attach and remove the legs with the help of a forklift truck.


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benefits for the port industry

  • Eliminate product damages during loading with controlled loading process
  • Speed up turnaround time for the containers
  • Enhance container handling – the container can be loaded directly on chassis or container stand
  • Optimise your operations by decreasing 50% of equipment and personnel required for loading

what systems can help you?

Container Loading

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LoadPlate

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LoadMatic

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Virtual Showroom

LoadPlate in port conditions

Are you wondering how our LoadPlate system will suit your port environment?

Use our Virtual Showroom and configure your LoadPlate setup, from the installation type to product handling, visualise how our LoadPlate system would fit in your operations.


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LoadPlate brochure

Wondering if our LoadPlate system is right for your containers or nonmodified trucks?

Download our FREE LoadPlate brochure to find out how it can help increase your loading capacity, and decrease your operational costs. Plus, discover the benefits of our LoadPlate system, and how it can be used for production sites or port operations


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see how others have used our systems

Lifting Heavy Loads for JCB

Find out how we helped JCB lift heavy loads and lower costs

Increasing Savings and Productivity for VCK Logistics

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In-house adaption and production capabilities

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Servicing packages and emergency call out services

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During the consultation, a Joloda Hydraroll Group Systems Expert will speak with you about your business' current logistics operations, plans and goals. 

We have over 60+ years of experience providing cutting-edge technological solutions to the logistics industry and have helped countless companies around the world lighten their load.  


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