STEICO, based in Germany, offers its customers construction products made from renewable raw materials. The company has a production facility in Czarna Woda, Poland, where it produces laminated veneer lumber (LVL) in various widths and thicknesses.

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Business Challenge:

optimise loading process of wood products into containers

STEICO wanted to find a solution that would optimise the process of loading its products into containers. LVL products loaded into shipping containers can be up to 12 meters long, which presents challenges during the loading operation.

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Actiw LoadPlate® is a one-shot loading system for standard non-modified sea containers and trailers. It has proven itself all around the world in improving work safety, preventing handling damages, increasing your operational efficiency, and increasing your loading capacity.

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Warehouse Manager

Michael Bystry

The main problem was the length and weight of the products to be loaded and the limited number of employees,” says STEICO warehouse manager Michal Bystry. “The most important objectives we wanted to achieve were to improve safety, increase the speed of loading without damage and reduce the dangerous work of the employees responsible for loading the containers.”

benefits of LoadPlate

Actiw LoadPlate ensures the efficiency and safety of your container loading operations.

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Improve Work Safety

When load handling involves manual work, there is a high risk to safety in each step. When you automate the process, you reduce that risk.

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Prevent handling damage

Eliminate damage to your products when loading them into trucks or containers. A reliable automatic loading solution keeps your products intact and your end customers satisfied.

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Increase operational efficiency

Automation eliminates unnecessary work in load handling. A typical loading crew has three members, whereas LoadPlate can be run by a single operator.

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Save on machinery investment

LoadPlate significantly reduces your fixed asset costs, replacing a fleet of forklifts with one loading machine.

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Increase loading capacity

When stuffing long goods or special cargo, LoadPlate can increase total handling capacity by 33% compared with traditional loading.

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Boost eco-efficiency

LoadPlate generates additional savings by reducing energy consumption. It runs on electricity instead of diesel oil, eliminating harmful emissions.

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solution:

loadplate streamlines wood loading operations  

Actiw arranged for STEICO to visit a reference facility in Poland so they could see how the LoadPlate works when loading wood products into containers. The reference visit and the practical experience of the customer reassured STEICO to proceed with an order for the semi-automatic LoadPlate to load their LVL material. 

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outcome:

faster and safer container loading

Following installation STEICO has achieved the goals it had set for its loading operation.

Currently, loading takes about 15 minutes. Previously, loading with forklifts took about 1.5 hours,” says Bystry. The investment in LoadPlate was a preventive measure to improve employee well-being, as STEICO avoided dangerous work situations during loading.

According to Michal Bystry, the entire project went successfully, from installation to commissioning. “Everything went as agreed with Actiw”, he says. “And if the need arises, I hope we can work with Actiw again. We were especially pleased with the training of our operators and mechanics during installation”, Bystry adds.

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Around the world, we’re known as the number one; the global leader in loading and unloading solutions. This is not only because we are the largest but also the first too; we've been pioneering loading solutions since 1962.

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We help businesses lighten loads and are highly regarded as the world's leading loading and unloading solutions provider in the logistics industry. Over the last 60 years, we've helped thousands of businesses streamline their logistics operations to be more cost-efficient, more sustainable, and more health and safety-conscious. Learn more About Us, here.

As experts in all kinds of unloading and unloading solutions, we can help innovate, automate and streamline your end-of-production line problems, wherever you are.

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